Beers all round at the Prestegg Restaurant in Altstätten, circa 1930.
Beers all round at the Prestegg Restaurant in Altstätten, circa 1930. Sonnenbräu Archiv

Cool beer – all year round

For a long time, beer was a seasonal product of varying quality. The invention of mechanical refrigeration changed all that, freeing breweries from their reliance on natural ice.

Géraldine Lysser

Géraldine Lysser

Géraldine Lysser studied history and business administration and works in communications at the Swiss National Museum.

It all started with the 1838 ‘beer revolt’ in Pilsen (the Czech city of Plzeñ), when disgruntled citizens stormed the local breweries and seized barrels of beer before emptying out the contents in front of the town hall. The angry mob was protesting about the quality of the beer produced by the town’s brew masters: it had often gone bad and become undrinkable.

The Bürgerliches Brauhaus, a ‘citizens’ brewery’, was founded one year later. The aim was to make a good, solid beer for the townspeople using state-of-the art methods, and a brewer called Josef Groll from Bavaria was hired for the task. He was to produce bottom-fermented beer, a style that had long been popular in Bavaria and was generally of consistent quality. However, Groll used a very pale malt for his Pilsner, resulting in a golden brew quite unlike the darker Bavarian beers. The new style of beer was an instant sensation and its reputation soon spread like wildfire – far beyond the city itself.
A snap from the family photo album: three men from Biel enjoying a beer, circa 1900.
A snap from the family photo album: three men from Biel enjoying a beer, circa 1900. Swiss National Museum

A new style of beer with new challenges

While bottom-fermented beer had the advantage of storing well for longer periods, it presented brewers with fresh challenges. Fermentation could only take place at temperatures below 10 degrees Celsius, which meant keeping the beer sufficiently cool. The overall fermentation and storage process took longer than for top-fermented beers. Consequently, brewing was prohibited in many areas, such as Bavaria, from April to September. In Switzerland too, 24 June (St. John’s Day) marked the end of the brewing season.

Switzerland’s hillsides were ideal sites for setting up cellars where the beer could be kept cool. Breweries also laid out their own ice ponds from which ice could be hand-cut in winter. Others erected a form of wooden scaffolding known as an ‘ice gallows’. But the supplies produced in this way were not always sizeable enough to last throughout the summer months or even mild winters, and so ice had to be brought in from alpine regions.
An ice gallows is a form of scaffolding made from wooden boards. When the temperature fell below minus three degrees, it was sprayed with water until icicles formed. These could grow to several metres in length.
An ice gallows is a form of scaffolding made from wooden boards. When the temperature fell below minus three degrees, it was sprayed with water until icicles formed. These could grow to several metres in length. Sonnenbräu Archiv
The commercial, large-scale harvesting of ice proved a lucrative business for various areas in the Swiss Alps and their foothills. First, lines were scratched on the surface of the frozen lake using a plough. Blocks of ice were then cut out using a saw, loaded on to carts and transported to the nearest railway station, where they were transferred to goods wagons lined with straw. The blocks were then covered with an insulating layer of straw and woollen blankets or animal hides to prevent them from melting before they reached their destination.

Some Swiss natural ice, like that from Grindelwald, Davos, Lake Klöntal and the Joux Valley, also made its way abroad. In the latter region, an ice-making company, the Société des Glacières du Pont, was even instrumental in pushing for the construction of the Vallorbe–Pont-Brassus railway in 1899.
A colourised post card showing ice being harvested from the lake at Davos, circa 1920.
A colourised post card showing ice being harvested from the lake at Davos, circa 1920. Berlin Eisfabrik
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The ice harvest at Rothenthurm, 1958.
The ice harvest at Rothenthurm, 1958. e-periodica
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Ice harvested from Lake Klöntal being transported in horse-drawn carts, 1876.
Ice harvested from Lake Klöntal being transported in horse-drawn carts, 1876. Wikimedia
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Procuring ice was a very expensive undertaking for those in the business of brewing beer. A breakdown by the national association, the Schweizerische Bierbrauerverein, produced in the year 1883 shows that a total of 100,000 tonnes of natural ice was required by the industry, at a cost of half-a-million francs for transport and wages.

Not just for beer

Ice was not only vital in brewing beer. It could also be used to extend the shelf life of foodstuffs or to cool down rooms, and it had a soothing effect on a number of medical conditions. For a long time, ice was a luxury, the preserve of the affluent classes, who used it to chill wine and other drinks, fish, meat, vegetables and dairy products. It was at the French court in the early 17th century that the custom of serving ice-cooled drinks began. Various other royal houses and aristocratic families around Europe adopted this practice from the 18th century onwards. Until required, the ice was stored in specially created cellars.

The 19th century saw a growing demand for ice by laboratories and for medical purposes. It was increasingly sought after by bakers and confectioners, and it was used commercially to preserve fish and dairy products. In addition, the forward march of industrialisation and urbanisation changed the supply situation in many areas of Europe, with a rise in the consumption of fish, meat and vegetables. Many households were no longer self-sufficient, and the population build-up in the ever denser towns and cities meant that agriculture disappeared from the urban landscape. The ability to store and preserve food took on a whole new importance.

Ice on demand?

But the harvesting of natural ice was subject to strong seasonal fluctuations. Ice couldn’t be made in the summer, and a mild winter meant a less than bountiful harvest. So, it should come as no surprise that the 19th century witnessed the emergence of one invention after another dedicated to artificial ice production. A number of physicists and scientists developed cooling machines, although not all of them delivered genuine economic benefits. Some were colossal in size, while others ran on substances that were often toxic and explosive or difficult to procure.

Ultimately it was Carl von Linde’s refrigeration system that would provide the blueprint for cooling technology for several decades to follow. According to Linde, the ideal cooling device was based on vapour compression. He developed his own machine with the support of August Deiglmayr from the Dreher brewery and Gabriel Sedlmayr from the Spaten brewery. This was the breakthrough that everyone had long been waiting for: beer of a consistent quality could henceforth be produced all year round.

Engineering firms in various countries began manufacturing ice machines based on Linde’s construction diagrams and patents ‒ in Switzerland it was the Sulzer factory in Winterthur. As the manufacture of these machines picked up pace, further uses were found for the new refrigeration technology, including in laboratories and hospitals, on board ships and in the chemical and metal industries, in addition to the general purpose of storing food and drink.
A vapour-compression refrigeration system removes heat until the water in the moulds freezes. The ice blocks produced in this manner generally weighed 12.5 or 25 kilograms.
A vapour-compression refrigeration system removes heat until the water in the moulds freezes. The ice blocks produced in this manner generally weighed 12.5 or 25 kilograms.
A vapour-compression refrigeration system removes heat until the water in the moulds freezes. The ice blocks produced in this manner generally weighed 12.5 or 25 kilograms. Swiss National Museum / Fotostiftung Schweiz

Refrigeration technology changes the face of brewing

The advent of artificial cooling methods from 1875 radically changed the beer-making industry. In 1879, Hürlimann became the first brewery in Switzerland, and only the third in Europe, to install a mechanical cooling system based on Linde’s designs. Others were swift to follow, especially after the mild winter of 1883/84.

To recoup the costs of these expensive cooling machines and other technical innovations such as bottling plants, breweries had to increase their sales and start producing on a larger scale.

They attempted to bind drinking establishments to them by offering simplified delivery and payment conditions, subsidies and guarantees. At the same time, they began selling bottled beer cheaply to shops, canteens and private individuals in an effort to generate even more sales. The competition was ruinous, with small-scale and financially weaker breweries unable to keep up. And so, many were forced out of business by the rush to produce and sell as many hectolitres as possible. Whereas there were still 423 breweries in 1883, that number had shrunk to 138 by 1911. The overall output of beer tripled over that same period.

Switzerland was not alone in this development. Industrialisation also led to a consolidation of the market for beer in Belgium and the United Kingdom.

The remaining breweries were able to establish a nice sideline with the ice from their refrigeration systems. They supplied businesses and private households with blocks of ice, with which to fill their ice boxes, on a subscription basis.
‘Ice men’ delivering blocks of ice to subscribers.
‘Ice men’ delivering blocks of ice to subscribers. Wikimedia
Advertisement for the Gassner brewery in Bern, which also delivered ice, 1928.
Advertisement for the Gassner brewery in Bern, which also delivered ice, 1928. e-newspaperarchives
As the power supply became more stable, electric refrigerators gradually became commonplace from the 1950s. Ice boxes disappeared from the kitchens of private homes and trucks delivering blocks of ice were no longer seen on the streets. Only place names such as ‘Ice Lane’ or ‘Ice Pond’ remind us of the elaborate process of procuring ice in bygone days.

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